Remove Flywheel Without Removing Transmission

How To Repair Car Rust, Removing Flywheel on GMC Jimmy, Transmission Problem on Dodge Grand Caravan, Idle Air Sensor on Dodge Intrepid, Mike's DIY Backyard Smoker: Mike Allen's Weekly Online Auto. Now, its time to take off the flywheel. I'd turn the flywheel counterclockwise by hand till plug stops piston movement then remove nut. the transmission is attached to the upper crankcase half. Torque to 29 ft/lb. With the starter, flexplate cover, torque converter bolts, drive shafts, wires and any linkage removed, install the longer transmission mounting bolts. CV Joints normally let you know when they start to go bad. Get YouTube without the ads. Also note some flywheel pull holes are not threaded unless they have been pulled. IMPORTANT MESSAGE FOR ALL DODGE G-56 TRANSMISSIONS: • All of our clutch kits are made to be bolted to the bare crank shaft. Make sure that you hold the flywheel on while removing the last flywheel bolt. How to Remove and Install an Automatic Transmission - (RWD) If you are facing a transmission replacement, you can reduce the cost considerably by removing and re-installing the transmission yourself. Disconnect electrical connectors from back-up lamp switch and speedometer vehicle speed sensor. Apr 17, 2012 · I had a question about getting into the stator area of my scooter to replace it. Grab the push rod before it falls down inside the bell housing (If it falls, there's no going back without pulling the transmission) Remove the heat shield from the exhaust system. As for the clutch, added clamping force for more reliable power transmission, 'nuff said. Once you have inspected your flywheel and decided that you are going to replace it then you can loosen and then remove all eight 12 mm triple square flywheel bolts. Using a paper towel or rag wipe down the seat on the engine block. Rebuild Your Big-Block Ford - Remove Engine Step by Step The key word here is safety. Disconnect the transmission by removing the retaining nuts which attach it to the engine block. Cruiser engines have to come out w/ BH. Under car remove bell housing flywheel plate (2 10 MM bolts) Top of car, remove the starter (2 12 MM bolts). Move the harness out of harms way. Do you have to pull the transmission and motor out to change the motor? 3 Answers. Second Generation XM (2011-2019) / Kia Sorento XM 2011-2019 Service Manual / Engine Mechanical System / Engine And Transmission Assembly / Engine And Transmission Assembly Removal Use fender covers to avoid damaging painted surfaces. Use a 12 pt 14mm socket to remove the 8 flywheel bolts. -Remove wiring from starter & unbolt the starter (2x 16mm bolts i believe). The solid flywheel is the way to go and you can choose, standard or a heavy duty clutch. You also have to pull the starter and have something that will keep the flywheel from turning when you loosen and tighten the bolt. how to remove transmission. Im removing my transmission on my 1998 GMC jimmy. Do I just take these out and that takes off the flywheel? Also, I have the front of the tractor suspended with a cherry picker. Support the transmission on wood blocks, a dolly or transmission jack (things will go easier if your transmission support has wheels). 10-D-0500C transmission 2 Remove clutch Engines with manual transmission AR25. We are removing this because we are going to lower the motor about 1' and don't want it binding up. How do you remove engine from automatic transmission on 2000 BMW 540i. • After converter is installed to drive plate, rotate crankshaft several turns to check that CVT rotates freely without binding. Remove clutch linkage and shifter (floor shift) or shift linkage on column shift. Transmission Removal and Reinstallation. Remove torque converter to flywheel attaching bolts and/or nuts. When I re-install the engine I will be putting in a mostly assembled engine and transmission together so this will be a good practice run. The FSM says to CUT them flush at the fitting and then use a "Service Splice Kit" to repair the cut during installation. May be a good idea to remove the flexplate and change out the rear main oil seal as maintenance. 6-7 mm of movement. See Engine Removal and Installation, earlier in this chapter. I am in the middle of swapping my engine out for a used engine. tranny mounts. My blower setup makes it impossible to access the two top bellhousing bolts without removing it and other stuff. When you are ready to remove the transmission just lift on the rear of the tranny, disengage the PPF from it, and the transmission can be slid out without removal of the structure. Mar 10, 2012 · Can you take the automatic transmission out and leave the torque converter attached to the flywheel and then put the trans back in the car is 2000 Ford Mustang V6 Update : Also any tips on how to get the top bolts out of the bell housing. Remove the two additional heat shields on both sides. Slide it out the left side. The rest of installation is the reverse of the removal referring to the illustrations for the tightening specifications. Unbolt the fuse box and bracket. The puller is basically very similar to the harmonic balancer puller that I use to remove flywheel. Using a hammer and a center punch, mark the pressure plate and flywheel. Remove the drain plug from the transmission. I think one or more of the pistons are ceased up so I can't turn the crankshaft to get the top two flywheel bolts. The Truth About Front Pump Leaks. Apr 02, 2011 · Is it possible to replace the flexplate on a 65 (it is an automatic) without removing the engine or the transmission? I am looking at buying this one and am told the flexplate rattles (is this some other problem possibly?). Slide the transmission straight onto the locating pins while lining up the marks on the flywheel and the torque converter made during removal. So I had to remove the gear case before accessing and removing all the bellhousing bolts from under the car. Does anyone know what the ideal length of the two 8mm de-headed bolts that are used to draw the gearbox squarely along from the engine to alleviate the possible damage to the clutch pushrod?. Do not under any circumstances use the transmission-to-engine mounting bolts to "pull" the transmission and block together, because if the torque converter isn't fully seated the transmission. • In some cases, a tin plate (pictured) may be on the crank flange after O. Simply remove the inspection window cover on the transmission, slide the flywheel lock tool through the inspection window until flywheel is engaged for removal of crankshaft. Take a look at the flywheel and inspect it for cracks or abnormalities. I dont need to remove the crank, just the lower casing. Check discs on input shaft for free movement before installation. When I split it there is a shaft coming from middle of flywheel that inserts into what must be the back end of the clutch? It looks like this shaft needs to come off in order to access the bearing and flywheel for removal. Remove engine and detach from transmission. Jun 02, 2015 · Locking the flywheel is normally effective, but excessive force may damage it and replacing the ring gear involves a lot of work. Line up paint marks on pressure plate, center plate, and flywheel. Following these steps makes it easier than I initially thought it would be. Ford Power Stroke 6. Mar 29, 2018 · Lower the transmission to the floor, and slide it out from underneath the truck, keeping it as level as possible and in an upright position. CV Joints normally let you know when they start to go bad. Remove starter (the one tool I needed and didn't have was a 3/8 drive 10 mm allen wrench and it is required to remove the starter) 13. Honda Civic: How to Replace Clutch and Flywheel. Remove the 15mm bolt (I tapped my ratchet with a hammer and was able to get the bolt to spin without the having to block the flywheel). Also, to access one of the bolt-to-trans bolts, you will need to remove the oil filter. The Helms manual suggests taking out both at the same time. Turn the flywheel lock tool handle to lock the tool in place. Nov 13, 2012 · You would need some special tools to do so like a transmission jack, pilot bushing removal tool, a clutch alignment tool (for putting back together) and a flywheel "wrench" a tool you can grab the outside of the flex plate (flywheel) and use the external gears to rotate the engine when trying to align the splines in the transmission input shaft. The tool is simple to use, remove the inspection window cover on the transmission, slide the flywheel lock tool through the inspection window until it engages the flywheel. But, that method requires removing of the crankshaft. 6l automatic. Lift it until it rests firmly on the oil pan. Also unclip the two electrical connections circled in green. When I re-install the engine I will be putting in a mostly assembled engine and transmission together so this will be a good practice run. Remove flywheel bolts and save. Refer to Starter Motor Replacement. All gauge contact su rfaces must be clean and dry. DON'T grease the release bearing. Mar 24, 2011 · No need to disconnect those lines. Remove transmission bellhousing to engine block attaching bolts. III - FINAL OPERATION a Remove. If you simply bolt in a new clutch, chances are your customer will have flywheel problems at some point down the road because of the weakened springs in the flywheel. It is normally inspected when the clutch is being replaced. This tool will remove and replace the transmission door bearings. Remove the engine from the car. Slide it out the left side. Get YouTube without the ads. 00 and $1200. Then you can replace the clutch without having to pull the engine. If the clutch and flywheel have been removed, now would be an ideal time to inspect and change the full-circle rear main seal. SECTION 4-E 1952 BUICK DYNAFLOW REMOVAL AND INSTALLATION, DISASSEMBLY AND ASSEMBLY. Remove the belly pan with T25 torx. Removing the transmission with two people helps greatly. Just remember you want the flywheel to expand, not the crank shaft. Remove the engine/transaxle assembly. You can place your engine and transmission carefully on your garage floor while you are working on this and use your hoist to lift and move the transmission. I removed the exhaust going thru the cross member. 11 22 500 Removing and installing or replacing flywheel Remove transmission. This will drain all the transmission fluid. How to Replace a Transmission Speed Sensor. ‪ Section 1. I took my time, used a floor transmission jack and made sure not to jolt/force anything on removal. Filters and Manufacturer's Warranties. What's wrong with my Mercedes? Others require removal of the transmission. Raise right side of hood and remove bell housing dowel bolt located to rear of cranking motor solenoid, using a suitable offset brass drift. The DeLorean uses a very conventional hydraulically actuated single plate, spring hub, dry clutch. Remove clutch linkage and shifter (floor shift) or shift linkage on column shift. according to a review from carsdirect, it's the kind of vehicle that an american family will want for a long, long day on the interstate. If you mean without removing CV Axle or drive axle or Axle shaft or CV shaft. That’s why many experts recommend replacing a dual-mass flywheel when changing a clutch, especially if the flywheel has more than 80,000 or 90,000 miles on it. or How I Learned to Love The Smell of Transmission Fluid By Chuck Graf Have you ever worked with a group of people who self-organize into a team so coherent and adaptive that they simply develop solutions simultaneously, immediately, without discussion or a plan?. Remove the 15mm bolt (I tapped my ratchet with a hammer and was able to get the bolt to spin without the having to block the flywheel). With the gearbox and flywheel located, remove the clutch/flywheel support tool, refit the accessible bell housing bolts and tighten. Interestingly enough the transmission guy said that Subaru uses a similar dual mass flywheel, but are now recommending that they be replaced with a solid mass when they go! So it will cost me $2,400, and car will be off the road for one week. Page 121: Fuel Level, Fuel Pump Disassembly, Fuel Pump. if not you can take wet paper towel and pack it in the center hole of the pilot bearing. There should be 4 or 6 bolts and 1 nut behind each transmission mount. Luckily, here's guide to help you install a flywheel in your own garage. Inspect the flywheel teeth. Make sure that you hold the flywheel on while removing the last flywheel bolt. I zip tied mine up out of the way. Loosen the nut on the right side engine mount. However, it is often neglected until the CV Joints start to give problems. Snap Rings removed in this manner can be reused, if they are not sprung or loose. Removing the transmission with two people helps greatly. First of all, without beating a dead horse, you should not remove the transmission and leave the torque converter attached to the engine; the snout of the converter engages the trans pressure pump, and the trans front spline engages into the stator assembly. You can remove the lower bolt for the clutch slave cylinder to gain access to spray solvent inside the bellhousing, but this hole is 2-1/2-inches aft of the bolt flange, or a full inch aft of the interface point between friction disc and. See CLUTCH article. Changing Clutch and flywheel without dropping the trans 5MT Like the title says I am going to be changing the clutch and flywheel. Remove and replace old pilot bearing per engine manufact urer instructions. Rebuild Your Big-Block Ford – Remove Engine Step by Step The key word here is safety. Working Skip trial 1 month free. Remove the engine/transaxle assembly. Then I tried buying a propane torch, heating the bolts, letting them cool down, and then using the impact gun and nothing. 1998 Saab 900 SE. The answer is in your question: to lighten the flywheel. Remove bolts holding torque converter to flywheel. Exactly what the title states. These are must have tools for doing troubleshooting and repairs on your Mercedes-Benz. 3: Speed sensor location on flywheel casing, D12C D12C: Remove the speed sensor from the flywheel housing. However, when the DMF is faulty and fails to perform,. Get some grade 8 bolts for the puller to flywheel. No air tools. Removed the converter bolts and the last bolts which connect the tranny to the engine aswell as the electrical connectors and speedo cable on the t-case and transmission. After draining the transmission, remove the transmission and bell housing as a single unit - on the PCM 351 you will need to unbolt the rear mounts as well as disconnect transmission hoses and shift cable. -Unbolt 6x 18mm subframe bolts it should drop to the ground. Remove transmission bellhousing to engine block attaching bolts. I got my transmission partly out and found the plate had to be removed in order to remove the transmission. Sep 04, 2015 · No coolant removal, no gas line and wiring disconnection (except for wiring to a semi-automatic or overdrive transmission). 10) Remove the TRAC cover. (Example: If coolant is found in the combustion chambers, new. How to do a transmission removal and clutch replacement By Brian Duley. Flywheel Removal Video. This can be replaced only by removing the transmission and flywheel. •Lower the transmission to gain access to the top and sides of the transmission. Its function is to keep the transmission first motion shaft (input shaft) in alignment with the centerline of the crankshaft. To use the spacer, slide the fiber washer onto the input shaft next to the transmission before the clutch brake itself is put on. If your flywheel teeth have not been damaged, remove the starter and verify that you have. Make sure that you hold the flywheel on while removing the last flywheel bolt. In Bob Bath's instructions, he says to remove the engine without removing the transmission. The rest of installation is the reverse of the removal referring to the illustrations for the tightening specifications. 43) Remove the power steering pump. Remove the drain plug (A), and drain the automatic transmission fluid (ATF). The tool worked perfectly for both applications. When using a GMC with a 4 bolt crankshaft flange, use a '37-39 Chjevy truck flywheel for the 9 bolt heavy duty clutch. To use the spacer, slide the fiber washer onto the input shaft next to the transmission before the clutch brake itself is put on. Posted by: Clemens9 Since lots of people are always asking how to drop a transmission, I took lots of pics last time I did it so I could make a write-up. Remove the battery hold-down bracket, then remove the battery and battery tray. to start tearing into the Civic and possibly remove the engine. Flat 5 Transmission Trap Door Puller and Bearing Tool 1077 Use on all JIMS ® FAT 5™ overdrive transmissions. You need to have the PTO off to set the new transmission safely on the jack stand. These components include the clutch and pressure plate, clutch fork, throw out bearing, fly wheel, rear main seal, and other various parts. In most cases the transmission will need to be remove which will run between $800. The crankshaft rear oil seal, which is pressed into the housing, may be removed or installed without removing the housing. The clutch should last for 150000kms or so depending on your driving style, mine only lasted 43000kms in my T31, thats why I know a fair bit. Hi I have a 2004 corsa sxi 1. I do it without removing the crankshaft (unless it is a new crank), by removing the old rear seal first, then doing a lot of cleaning with spray cleaners, to get clean and dry crank end, flywheel end, case mating, etc. The torque converter must be unbolted from the flywheel and kept in the transmission while lowering the transmission. Keep the transmission inline with the drivetrain in order to prevent damage to the input input shaft and the clutch. Remove the torque converter inspection cover to access the bolts. Posted by murmini Sun, 01 Apr 2007 15:44:18 GMT I recently suffered an intermittent rattling noise coming from the clutch assembly in the front, drivers side of the car and was fairly certain that it was the release bearing as it would disappear as soon as you depressed the clutch. You have to remove the transmission to access the flywheel bolts. I have a 1968 ford 4000 with select-o-speed transmission. i think he is just trying to get more money out of me. Looks like I can raise the front end 26-30" to clear rolling the engine our the side wheel wells using furniture dollies. Here is the right way to remove the flywheel in about 3 minutes with no need to head the flywheel. We recommend replacing your stock flywheel with a heavy duty flywheel. These components include the clutch and pressure plate, clutch fork, throw out bearing, fly wheel, rear main seal, and other various parts. 10-D-0020B transmission Engine 602. If purchased, it must be one designed for your model engine, not just something you picked up in the hardware store marked 'flywheel puller'! Briggs and Stratton, Tecumseh, and others sell tools specifically for their engines. Donate to Charity If this site has helped you, or even if it hasn't, please help care for abused and neglected children by making a donation to The Valley of the Moon Children's Home. Remove the drive shaft by removing the four bolts holding it to the rear-end. Our first order of business: putting in a performance clutch. remove the transmission that may nto be the correct order but that is how it wil come out. Removing the inspection cover also exposes the flywheel so you can turn it to gain access to all of the torque converter bolts. Remove pressure plate bolts completely and remove pressure plate, clutch disc and alignment ool. Keep in mind that you're about to jack up a vehicle weighing nearly two tons, disconnect lines carrying hazardous, potentially flammable liquids, and ultimately lift a 700-plus-pound engine off its mounts. Disconnect the battery negative terminal first, then disconnect the positive terminal. 11 22 500 Removing and installing or replacing flywheel Remove transmission. 012 back lash between the PTO teeth and transmission drive teeth. You will notice that when you unbolt the torx bolt, it will remain in the linkage because there is a lock washer on the back end of it. Remove the other 3 mount bolts (3 x 14 mm bolts) (green dots in1. or How I Learned to Love The Smell of Transmission Fluid By Chuck Graf Have you ever worked with a group of people who self-organize into a team so coherent and adaptive that they simply develop solutions simultaneously, immediately, without discussion or a plan?. Pete's Garage 534,243 views. How to Remove Stuck Nuts and Bolts Hint: Use Fire and Ice Stuck Fasteners A Constant Source Of Frustration For Do-It-Yourselfers On marine engines and outboard and stern drive lower units the problem is compounded because corrosion is accelerated by damp, salty air. Posted: Fri Jan 11, 2019 3:38 pm Post subject: Re: How to remove Crankshaft Pulley without Flywheel Lock? Better yet, if the engine is in the vehicle, go for the ultimate in "hey y'all, watch this", disconnect the coil, put the ratchet & socket on the bolt, make sure that the handle is lodged against the exhaust & go bump the starter. You may need to improvise here to get the bolts out. •Remove the right flywheel inspection cover. Just take the converter bolts out, remove the 6 bolts that hold the trans to the engine block, insert two 3/8th x 2" bolts in the lower holes, slide the trans back and go to work !!! >>>>. Unbolt the fuse box and bracket. If you have a single exhaust system with a crossover pipe you'll need to lower that. pdf; Download file - link to post Iveco. Remove small inspection cover plate at top of transmission. FLYWHEEL Remove the existing clutch assembly and Flywheel from the crankshaft. Use an oil filter wrench to tighten the filter 3/4 turn passed hand tight or to 12 N-m (8. -Use a pry bar, to slightly rotate the engine/transmission to remove the bracket that goes from the rear transmission mount to the transmission to gain enough clearance to use your tool. how many hours does it take to change a flywheel on a 1999 chevy suburban 5. After you get the flywheel off, remove the horse shoe washer and backing ring, run a file around the groove in the crank to remove any burrs. In vehicles where the Conversion kits are already fitted also require a concentric slave cylinder, which needs to be purchased separately. Here's a pic removing the LS axle bolts with the XZN (triple spline) tool. I plan on doing my rear main seal and am wondering how I am suppose to get my flywheel bolts off without just turning the engine without air tools. Remove the belly pan with T25 torx. If your pan does not have a drain plug you can remove bolts from one end, allowing bolts on the other end to hold the pan. It's more a check at this point than something that needs to be remedied. Note: The pressure plate assembly and clutch disk remain on the fl ywheel when you remove the engine. How to replace a clutch in a 03-07 Infiniti 6 speed. Without disconnecting the wiring, remove the positive plinth (two Torx T25 screws). Just take the converter bolts out, remove the 6 bolts that hold the trans to the engine block, insert two 3/8th x 2" bolts in the lower holes, slide the trans back and go to work !!! >>>>. To access all Case Cover-to-Case bolts, it is necessary to remove the Pressure Control Solenoid Valve Assembly (322), and 1-2 & 3-4 Shift Solenoid Valve Assemblies (315A, 315B). These are must have tools for doing troubleshooting and repairs on your Mercedes-Benz. 4-27 REMOVAL OF 1951 BUICK DYNAFLOW TRANSMISSION. Iveco Daily repair manual. May be a good idea to remove the flexplate and change out the rear main oil seal as maintenance. 1 - Main bearing cap bolts Always replace 60 Nm (44 ft lb) + additional 180 (1/2 turn) 2 - Main bearing caps Always replace bolts Marking -1- on oil. Remove bolts mounting the flexplate to the end of the crankshaft. A/T Gear Position Indicator Input Test - Without 7-speed Mode (CVT) D Indicator Circuit Troubleshooting (CVT) Transmission Range Switch Test (CVT) Transmission Range Switch Replacement (CVT). Rotate flywheel until 15mm bolt head lines up with hole,. You will also need a new steel flywheel to replace the current aluminum one. The Primary Drive is responsible to transfer the crankshaft rotations (generated from the pistons, rods & flywheel) thru the Clutch to the Transmisison. I removed the exhaust going thru the cross member. 10) Remove the TRAC cover. You may need to improvise here to get the bolts out. -GET UNDER CAR. Filters and Manufacturer's Warranties. The Primary Drive is responsible to transfer the crankshaft rotations (generated from the pistons, rods & flywheel) thru the Clutch to the Transmisison. ) While the 124 tooth flywheel is very common (used on all passenger car slant six manual transmission applications) and generally dirt cheap, its size limits clutch options significantly. Once drained, reinstall the bolt until it is tight. Now, its time to take off the flywheel. Get some grade 8 bolts for the puller to flywheel. We are removing this because we are going to lower the motor about 1' and don't want it binding up. Remove the front bumper splash cover under the car. Step 5 Remove the four T40 Torx bolts for the prop shaft flange heat shield, then remove the six propeller shaft bolts using a 6mm Allen socket. Mar 10, 2002 · You may also be able to replace the motor mounts when you do this (I wasn't though). After draining the transmission, remove the transmission and bell housing as a single unit - on the PCM 351 you will need to unbolt the rear mounts as well as disconnect transmission hoses and shift cable. Remove slave cylinder from transmission and support it so that the hose does not tear. This is my first time removing a flywheel so I don't know how much pressure these usually take to remove, but I have put a good amount on it so far with no success. 8 out of 5 stars 92 $36. THE GREAT RACE. Evenly loosen clutch retaining bolts, slackening each by one or two turns at a time and switching in a cross sequence until the spring pressure is relieved, to a void. I highly recommend skipping ahead to Step 7. Remove the engine. Drain tranny, remove axles from tranny. Then I tried buying a propane torch, heating the bolts, letting them cool down, and then using the impact gun and nothing. Pete's Garage 534,243 views. The transmission bellhousing should (with the torque converter installed correctly) meet with the rear surface of the block without requiring any force. These are must have tools for doing troubleshooting and repairs on your Mercedes-Benz. You cant really remove and refit the transmission without removing the torque converter because when refitting the torque converter to the transmission, it has to be spun around by hand whilst its being being pushed back into the transmisison, it will click back into the trans 2 or 3 times before its properly seated in the trans. I have taken it to an Auto repair shop and they showed me where teeth on the flywheel are missing so I know I need to get the work done. My flywheel tools, I use these for R and R of the flywheel For reassembly, notice one stud is shorter than the other. How to Remove and Install an Automatic Transmission - (RWD) If you are facing a transmission replacement, you can reduce the cost considerably by removing and re-installing the transmission yourself. Disconnect and cap transmission fluid cooler lines. You cannot remove the transaxle without removing the drive axle/CV shaft. Remove torque converter housing cover attaching bolts, then the cover. Using a prybar, turn the flywheel until one of the torque converter bolts is visible. How to Remove a Transmission Easy to follow step by step guide on how to replace or remove an automotive manual (standard) transmission for rear wheel drive vehicles, though appearances may vary, the process is the same on most vehicles. Below we'll show you how to remove the flywheel (Also referred to as a rotor) from a 2 stroke motorcycle, as well as we'll show you where you can get a flywheel puller, as a specialized puller is necessary for removing the flywheel without inflicting damage to expensive parts. Ensure that these are lined up, or the bell housing will never mate up to the block. Disclaimer: I am not a mechanic. WARNING: PERSONAL INJURY To avoid injury from hot surfaces, wear protective gloves, or allow engine to cool before removing any component. I did not remove the transmission with the engine, and now I am having great difficulty installing the torque converter to flywheel bolts. Clean the surface of flywheel with brake cleaner to prevent any contaminants from ruining the surface. This is a really easy fix especially if you have access to a two post lift and can get the car up in the air. Before replacing the flywheel you must remove the manual transmission and clutch assemblies. 0 starter will fit through it correctly) Now would be a good time to check/replace the rear main seal and freeze plugs if there are any leaks. Hi guys, Wanted to tell about my way to replace the Flexplate without removing the transmission or the T-Case. Cycle Works Clutch Installation/Removal Bolts. Raise the transmission into place and remove the tool from the transmission. I have taken late model trans out and they are pretty straight forward, remove the inspection cover, torque converter bolts. If you are not using an Impact Gun during this procedure, now is a good time to loosen the bolts that hold the axle to the transmission. Technician B says that when a transmission is being removed, it should be held in alignment with the engine to prevent the flywheel pilot bearing from being damaged. Put grease on these two nipples, Replace the release bearing with a new one, and apply grease behind the fork where it makes contact with the nipples. The flex disc is located between the transmission and the drive shaft. install the spacer without removing the clutch and clutch brake. Just take the converter bolts out, remove the 6 bolts that hold the trans to the engine block, insert two 3/8th x 2" bolts in the lower holes, slide the trans back and go to work !!! >>>>. Buying at our site simply saves you a huge amount on your car, truck, jeep, suv and van repairs. Remove the 15mm bolt (I tapped my ratchet with a hammer and was able to get the bolt to spin without the having to block the flywheel). In Bob Bath's instructions, he says to remove the engine without removing the transmission. The transmission removal process went quite smoothly. I do it without removing the crankshaft (unless it is a new crank), by removing the old rear seal first, then doing a lot of cleaning with spray cleaners, to get clean and dry crank end, flywheel end, case mating, etc. 8) Remove the 4 bolts and the exhaust pipe support bracket. To begin the project we ordered the new flywheel, clutch, pressure plate, hydraulic throwout bearing kit, and TKO-600 five-speed transmission from. on the right). Disconnect electrical connectors from back-up lamp switch and speedometer vehicle speed sensor. Remove the two additional heat shields on both sides. How to remove torque converter without removal of whole transmission If you dont want to remove the transmission then the only other way to remove the torque. See Engine Removal and Installation, earlier in this chapter. It's easy to miss this and you don't want to break that tube. Remove upper engine to transmission bolts. Most frequently the crossover will interfere with removal and installation of the transmission, and it must be removed. We carry a variety of flywheel and flexplate dust covers from brands like TCI, Chevrolet Performance, American Powertrain, Cal Custom, Proform, OER, Trans-Dapt. If you take your time and follow the directions (getting a second set of hands helps with pulling the tranny and makes sure you don't have your beer alone ) it is just as easy as the pictures make it look. how many hours does it take to change a flywheel on a 1999 chevy suburban 5. Remove Dynaflow transmission (par. CHEVROLET AND GMC BLAZER • JIMMY • S10 • SONOMA — — BVC • 58-26770 • GMC CARS • JCK/MJS/KJE • 8/22/05 7-13 ENGINE REPAIR Distributor REMOVAL The 2. The difference could be 25 or more pounds. Disconnect transmission sensor There's a single sensor on top of the transmission. You have to remove the transmission to access the flywheel bolts. Raise vehicle and support on jack stands. No air tools. Here is the right way to remove the flywheel in about 3 minutes with no need to head the flywheel. Snap Rings † Remove Snap Rings with pliers designed for this purpose. Bolt flywheel to crank with provided specs. Remove the cap from the coolant reservoir to speed up draining. Remove the drive shaft by removing the four bolts holding it to the rear-end. I am currently down to the flywheel and have a couple of questions: 1. Below we'll show you how to remove the flywheel (Also referred to as a rotor) from a 2 stroke motorcycle, as well as we'll show you where you can get a flywheel puller, as a specialized puller is necessary for removing the flywheel without inflicting damage to expensive parts. It won't come off just turning it. Remove pressure plate bolts completely and remove pressure plate, clutch disc and alignment ool.